Digital Precision

Project
- Sipchem
Theme
- Digital Processes
Size
- 15,000 m²
Lead
- Achim Kaufer
Team
- Stephan Markus Albrecht
- David Carmona
- Rashmi Katkar
- Alexander Simon
- Matt Gaydon
- Richard Gomez
- David Martinez
- Melanie Rieger
Location
- Al Khobar, KSA
Typology
- Workplace
- Research
Status
- Built
Collaborators
- Wenzel + Wenzel
- Engineering: Battle McCarthy
- Workspace: Fraunhofer IAO
Images
- Trevor Hutley
Year
- 2010
Client
- Sipchem
Partner
- Tobias Wallisser
- Alexander Rieck
- Chris Bosse
Project
- Sipchem
Location
- Al Khobar, KSA
Year
- 2010
Typology
- Workplace
- Research
Theme
- Digital Processes
Client
- Sipchem
Size
- 15,000 m²
Status
- Built
Lead
- Achim Kaufer
Team
- Stephan Markus Albrecht
- David Carmona
- Rashmi Katkar
- Alexander Simon
- Matt Gaydon
- Richard Gomez
- David Martinez
- Melanie Rieger
Collaborators
- Wenzel + Wenzel
- Engineering: Battle McCarthy
- Workspace: Fraunhofer IAO
Partner
- Tobias Wallisser
- Alexander Rieck
- Chris Bosse
In contemporary architecture, what holds greater significance: the potential of digital tools, or the possibilities they unlock that would otherwise be unattainable? For their first project in Saudi Arabia, LAVA leveraged a range of digital technologies to design a laboratory with an undulating exterior reminiscent of the landscape; a biomorphic low-energy building that is a testament to technological innovation and material application for extreme climates.



DYNAMIC FORMS, INSIDE AND OUT
Since the turn of the millennium, advances in digital processes have enabled architects to develop designs with greater precision and adaptability. In an era defined by the climate crisis, architecture and planning must evolve to meet both utilitarian needs and the long-term challenges posed by shifting temperatures and weather patterns. Parametric design allows architects to test and refine variables—form, size, density, envelope, and orientation—while integrating social and environmental context, resulting in forms optimized for climate resilience and occupant comfort. LAVA’s design for the Sipchem Product Application Development Center (PADC) demonstrates just this.
Situated across two adjacent plots within a private research campus in Al Khobar, Saudi Arabia, the building was developed using digital processes, simulations, and fabrication techniques to respond to the region’s arid climate while creating a functional space for research and development. The interior, developed with Fraunhofer Future Work Lab, utilizes a unique layout to enhance both the experience and output of the laboratory, while the exterior features a dynamic, context-appropriate façade that enhances energy performance.
“The ambition was to design a sculptural, energy-efficient building with a distinctive geometry and material composition made possible by digital tools and fabrication.”

“Performance simulations of radiant heat, shading, and light reflection guided a parametric design process in which the façade was continuously refined to ensure optimal light intake and temperature control.”


The four-storey building takes the form of a large rectangular volume organized around a central atrium that extends vertically, with research laboratories arranged along its perimeter. A double-height laboratory at one end visually anchors the design, while an auditorium at the other end marks the entrance. Glass-walled office spaces and terraces at various levels overlook the atrium, giving the space a sense of activity and openness. The spatial design balances open and collaborative spaces with private research and laboratory areas. As Tobias Wallisser, Partner at LAVA, explains, “We applied the Pareto principle to the layout: 80% of the space is dedicated to efficient, modular research labs, while the remaining 20%—the central atrium—holds the complexity: a central atrium that connects spaces, encourages communication, and provides a sense of relation and scale to the building.”

“Drawing from the landscape, the exterior of the building echoes the undulating shape of sand dunes, while the interior provides a dynamic arrangement for engaging work.”
EFFICIENCY AND INNOVATION
Designing for a subtropical region, where temperatures regularly exceed 40°C in summer, required a strategy to minimize heat gain and direct sunlight while maximizing daylight inside. LAVA achieved this through a design that mimics a “cooler box,” showcasing Sipchem’s material and technologies through a highly efficient and insulative façade. The exterior of the building is clad in a one-meter-deep layer of polystyrene that has been CNC-milled to create a distinctive sculptural form that is articulated with a non-repetitive pattern of recessed window openings.
LAVA employed this material in an unconventional manner thanks to Sipchem’s expertise in the production of the polymer adhesive that binds them. This collaboration allowed for a greater understanding of the material’s behavior under wide temperature variations, ensuring its long-term performance and resilience against potential cracking.




“We utilized large-scale CNC-milled blocks of polystyrene as cladding, creating a cost-effective structure that is insulated against the climate extremities of the region.”
The undulating shape was guided by performance simulations of radiant heat, shading, and light reflection, which informed a parametric design process. This process continually refined the façade to balance global sun-shading strategies with localized adjustments for window placement. Recessed into the polystyrene, the windows are positioned where light is needed most inside the building, allowing natural light to shape the experience of the interior. The shading system responds to the sun’s path throughout the day, offering protection from direct sunlight while allowing for natural ventilation and light flow. This strategy echoes the approach of the KACST Innovation Tower, where the façade blocks direct sunlight and reflects light to optimize daylighting and temperature control within the highrise. “The design process for this project was quite sculptural—subtractive rather than additive,” explains Wallisser. “The geometry evolved in response to performance data, with digital tools enabling refinements that would be impossible to achieve by hand. It was a process of continuous iteration, where the design is as much about what you remove as what you add.”
